spliting cases
spliting cases
if one were to spli the cases to have the motor powdercoated how much would the seals cost. and on a skill level how hard is it? any special tools needed?
- iggys-amsoil
- Posts: 3602
- Joined: June 1st, 2007, 6:09 pm
- Location: Just North of March Airfield CA
If you can do a top end, then spliting is the next level.
Mostly its a few tools mainly an impact gun to get the clutch nut off, crank and fly wheel nut, puller for the flywheel, and a puller tool for the cases. Habor freight has a puller set but you'll need longer bolts.
Would it be all worth it to powder coat the cases? In my book, could be if it were a show piece.
Mostly its a few tools mainly an impact gun to get the clutch nut off, crank and fly wheel nut, puller for the flywheel, and a puller tool for the cases. Habor freight has a puller set but you'll need longer bolts.
Would it be all worth it to powder coat the cases? In my book, could be if it were a show piece.
- iggys-amsoil
- Posts: 3602
- Joined: June 1st, 2007, 6:09 pm
- Location: Just North of March Airfield CA
Honda parts direct is the place to go for parts
http://www.hondaparts-direct.com/default.asp
don't remember what year yours is but this is a 93.
You need at least
#2 GASKET, CRANKCASE 11191-MAC-680 $12.58
#16 OIL SEAL (38X58X11) 91201-KA4-004 $9.50
#17 OIL SEAL (12X18X3) 91201-951-003 $1.93
#18 OIL SEAL (14X22X5) 91203-KA4-771 $2.04
#19 OIL SEAL (20X32X7) 91205-166-004 $8.10
#20 OIL SEAL (31X40X7) 91207-ML3-871 $5.49
Plus
#10 OIL SEAL (20X28X5) 91204-KF0-003 $3.48
From the right crankcase cover fiche
Think that's all the seals
http://www.hondaparts-direct.com/default.asp
don't remember what year yours is but this is a 93.
You need at least
#2 GASKET, CRANKCASE 11191-MAC-680 $12.58
#16 OIL SEAL (38X58X11) 91201-KA4-004 $9.50
#17 OIL SEAL (12X18X3) 91201-951-003 $1.93
#18 OIL SEAL (14X22X5) 91203-KA4-771 $2.04
#19 OIL SEAL (20X32X7) 91205-166-004 $8.10
#20 OIL SEAL (31X40X7) 91207-ML3-871 $5.49
Plus
#10 OIL SEAL (20X28X5) 91204-KF0-003 $3.48
From the right crankcase cover fiche
Think that's all the seals
88CR500
ROOST ON PEOPLE!!!
ROOST ON PEOPLE!!!
Split the cases, just to paint them?
If you split , change all the bearings, have the tranny gears magnafluxed, replace shift forks..etc..etc...
This is WAY easier...
http://www.jegs.com/p/VHT/749321/10002/-1/10081
If you split , change all the bearings, have the tranny gears magnafluxed, replace shift forks..etc..etc...
This is WAY easier...
http://www.jegs.com/p/VHT/749321/10002/-1/10081
- teemtrubble
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- dannygraves
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- eyesky2002
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Do you have a CR500 service manual?aloha450x wrote:well got it all broken down. wow. haha me and my silly ideas but it will look dope in thet matching frame. putting that trans back is gonna be a trick.
"When your riding your living... Everything else is just waiting!"
MXMotoworx.com
2003 Honda CR500AF
MXMotoworx.com
2003 Honda CR500AF
- teemtrubble
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- Joined: October 11th, 2007, 2:15 pm
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- dannygraves
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- teemtrubble
- Posts: 2269
- Joined: October 11th, 2007, 2:15 pm
- Location: simi valley, ca
hey got it on order. good thing ya said something. I was gonna leave it in. I had a hard time finding it. found one nos on easter island. had it overnighted for 437.00 plus tax. kiss my ass aholes. haha and mike I promise not to mess with your chocolate again. im afraid you might powdercoat my frame barbi pink.
- teemtrubble
- Posts: 2269
- Joined: October 11th, 2007, 2:15 pm
- Location: simi valley, ca
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- teemtrubble
- Posts: 2269
- Joined: October 11th, 2007, 2:15 pm
- Location: simi valley, ca
My "Brother from another Mother" hahahaha97af wrote:There are six...........................teemtrubble wrote:Frank quit already... Make sure you don't lose the five little springs in the tranny they're not on the microfiche!
Mike
teem trubble works CR500
(Gen 3 125+CR500 motor)
If I wanted a Yamaha I would have bought a piano!
teem trubble works CR500
(Gen 3 125+CR500 motor)
If I wanted a Yamaha I would have bought a piano!
97af wrote:There are six...........................teemtrubble wrote:Frank quit already... Make sure you don't lose the five little springs in the tranny they're not on the microfiche!
Honda dosent allways have them, here where I get mine.
http://www.tricorindustries.com/Compression_Springs.htm
Part # MS24585- 17 0.120 0.018 0.690 16 0.324 9.3