CR500: What engine mods to do?
- glen howell
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If it did it before then that should tell you someone was working on the squish after me or before you,He coudn't make it work or one of his montana engine people got there before you because I don't change the squish I only polish,I do tho mill the heads May'be that's why you got it so cheep,I'm sorry that I re-milled the head another15 thousands when you sent it to me now,But it was 12 thousands off.
gas is for washing parts, alcohol is for drinking,nitro is for racing
- britincali
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- glen howell
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- Roostius_Maximus
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dooing the decompressors have shown me alot of things about the heads:
-the wide ratio trans bikes have a wider squish with a narrow, taller pocket
-the close ratio trans bikes have a narrow squish with a wider, shallow pocket
-dont ever trust a casting to be true, never have i seen a chamber thats in the center, and theres no pattern to which way off they are. The first 2 i did for myself were a great example, the '88 head in the lathe was on center, the '01 head was off .015 or more. I have made a fixture that goes in my digital mill to find center, and level the head to either the squish or the current face, depending on what i'm dooing, a boring head will then cut it correct.
-i've had heads that have the chamber in them on an angle, heads that have the water jacket sunk down like a giant thumb shoved down on it (twice, one was new in the box)
-i know guys that run the cuts, some guys like it, some guys dont. EX: Seanmx57 has 2 heads done under the same theory by different guys, says one is forsure not as good as the other.
-If the chamber should have been different then theres no reason the guys that made the coolhead went thru all the work to come up with a profile almost exactly the same as the close ratio factory head in there 63cc dome
- the piston is a dome, the chamber should be a dome aswell. the factory head is about .005" more room at the pocket side of the squish than the outer edge so that it creates a high velocity shot of heat that ignites the fuel instead of waiting for the spark to get there, calming down detonation, btw: squish is not effective on anything with more than .065" of room
-some guys stand the plug strait up, wtf! the plug is there to blow the heat at the intake side of the piston, making the fuel think its a longer stroke and keeping the exhasut side cooler. if anything we should move the plug closer to the intake and add a wider squish over the exh.
-some guys run the coolhead and clock the head to where the plug fits the chassis best
.
-polish the shit out of the squish, (glen you have way more patience than i) and machine the head to achieve the right squish for your fuel, then ride it.
thats it for my morning rant
-the wide ratio trans bikes have a wider squish with a narrow, taller pocket
-the close ratio trans bikes have a narrow squish with a wider, shallow pocket
-dont ever trust a casting to be true, never have i seen a chamber thats in the center, and theres no pattern to which way off they are. The first 2 i did for myself were a great example, the '88 head in the lathe was on center, the '01 head was off .015 or more. I have made a fixture that goes in my digital mill to find center, and level the head to either the squish or the current face, depending on what i'm dooing, a boring head will then cut it correct.
-i've had heads that have the chamber in them on an angle, heads that have the water jacket sunk down like a giant thumb shoved down on it (twice, one was new in the box)
-i know guys that run the cuts, some guys like it, some guys dont. EX: Seanmx57 has 2 heads done under the same theory by different guys, says one is forsure not as good as the other.
-If the chamber should have been different then theres no reason the guys that made the coolhead went thru all the work to come up with a profile almost exactly the same as the close ratio factory head in there 63cc dome
- the piston is a dome, the chamber should be a dome aswell. the factory head is about .005" more room at the pocket side of the squish than the outer edge so that it creates a high velocity shot of heat that ignites the fuel instead of waiting for the spark to get there, calming down detonation, btw: squish is not effective on anything with more than .065" of room
-some guys stand the plug strait up, wtf! the plug is there to blow the heat at the intake side of the piston, making the fuel think its a longer stroke and keeping the exhasut side cooler. if anything we should move the plug closer to the intake and add a wider squish over the exh.
-some guys run the coolhead and clock the head to where the plug fits the chassis best

-polish the shit out of the squish, (glen you have way more patience than i) and machine the head to achieve the right squish for your fuel, then ride it.
thats it for my morning rant
http://www.youtube.com/user/500bigbore
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Please explain.Roostius_Maximus wrote:dooing the decompressors have shown me alot of things about the heads:
-i know guys that run the cuts, some guys like it, some guys dont. EX: Seanmx57 has 2 heads done under the same theory by different guys, says one is forsure not as good as the other.
thats it for my morning rant
I've run a stock head (2000), the same modded for a 91mm piston, the same head set up for the big piston with your decompressor. I also ran one that I think was a 92 head while you were working on the 2000 head.
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[quote="Roostius_Maximus"]
-the wide ratio trans bikes have a wider squish with a narrow, taller pocket
-the close ratio trans bikes have a narrow squish with a wider, shallow pocket
i have noticed the exact same thing with the heads i thought a first the early head had a lower comp. ratio then the later till i cc'ed them, they were only 1cc difference i think i rechecked it like 3 times cause it was like 1am and was dead tired,i couldnt see the diff. at first till i measured the depth of the plug. BINGO
-the wide ratio trans bikes have a wider squish with a narrow, taller pocket
-the close ratio trans bikes have a narrow squish with a wider, shallow pocket
i have noticed the exact same thing with the heads i thought a first the early head had a lower comp. ratio then the later till i cc'ed them, they were only 1cc difference i think i rechecked it like 3 times cause it was like 1am and was dead tired,i couldnt see the diff. at first till i measured the depth of the plug. BINGO

00'cr500 trailclimber
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
- Roostius_Maximus
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sean, for some reason i thought that head you ran as backup(1992) had the other angle cut aswell.
http://www.youtube.com/user/500bigbore
My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

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MRE Components... http://sdrv.ms/1bs2zhd

- Roostius_Maximus
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It needs more squish cuz under more load it will ping easier
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MRE Components... http://sdrv.ms/1bs2zhd

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i think 89 was the year they changed heads cause i have a 89 & 90 and they are diff.
so your 90s and later should be the same
i dont know if roostius has that in his cross over page he might have to do a update on the heads
so your 90s and later should be the same
i dont know if roostius has that in his cross over page he might have to do a update on the heads
00'cr500 trailclimber
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
- Roostius_Maximus
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i havent drawn up anything on it, i have a couple of modified heads here and only 1 narrow squish
going to try and get all the casting #s wrote down for which are which, actually its easy to tell what chamber you have by looking at the spark plug casting on top, the wide pocket has the plug mounted lower
going to try and get all the casting #s wrote down for which are which, actually its easy to tell what chamber you have by looking at the spark plug casting on top, the wide pocket has the plug mounted lower
http://www.youtube.com/user/500bigbore
My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

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i thought the plug was in the same pos. but the chamber was lower - higher, on mine you can see the diff at the bottom of the plug threads????
will have to double check it tonight
will have to double check it tonight
00'cr500 trailclimber
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
- Roostius_Maximus
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a little early with this, but i have a few heads here to check against
i'm not saying this is the way it is, but it sure seems like it.

i'm not saying this is the way it is, but it sure seems like it.
http://www.youtube.com/user/500bigbore
My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

- Roostius_Maximus
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54mm wide pocket or 57.75mm
i'll get some more realistic specs up
i'll get some more realistic specs up
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My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

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MRE Components... http://sdrv.ms/1bs2zhd

-
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i sent the head to brit in the exact condition i got it in, i didnt touch it and neither did anyone in montana. you have to keep a good image for your "fans", so i can understand your relentless pursuit to push the blame onto me and brit for the screw up. as for the engine not being a "full" race, i gave brit the jug, head and piston....... the stator that you had rewound to have 10000 mega volts i gave it to another guy, my oplogies but i didnt know the full race was really only a "half" race without itglen howell wrote:If it did it before then that should tell you someone was working on the squish after me or before you,He coudn't make it work or one of his montana engine people got there before you because I don't change the squish I only polish,I do tho mill the heads May'be that's why you got it so cheep,I'm sorry that I re-milled the head another15 thousands when you sent it to me now,But it was 12 thousands off.



- asteroid500
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didnt have time to measure anything last night but took a quick look at em my 89 head the plug was a little bit lower on top and about a 1/8 thick from bottom of threads to top of comb. chamber. the 90 was a little higher on top with the comb. chamber coming right into the threadsRoostius_Maximus wrote:a little early with this, but i have a few heads here to check against
i'm not saying this is the way it is, but it sure seems like it.
00'cr500 trailclimber
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
- Roostius_Maximus
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if you are certain they are off those year of engines will you please mark the engine year and the casting #
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My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

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part # on top of head
89 head # ML3N
90 head # ML3?
91 head # ML3R
94 head # ML3R
i dont have my 90 motor in front of me so i just want to make 100% sure of the last letter i will also check my 93 and see what it is
89 head # ML3N
90 head # ML3?
91 head # ML3R
94 head # ML3R
i dont have my 90 motor in front of me so i just want to make 100% sure of the last letter i will also check my 93 and see what it is
00'cr500 trailclimber
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
- Roostius_Maximus
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you know what E # they are?
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im banging my head on the keyboard
you got me whats a E #
im sure im going to feel stupid in a bit
you got me whats a E #
im sure im going to feel stupid in a bit

00'cr500 trailclimber
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
93'cr500 beater
92'cr500 hillclimber
08,KTM SR500r hillclimber (conv)
89'cr 500 bent frame
04'crf230(wifeys)
02' cr125(sons)
02,pro jr 50 open exh. hill climber(sons)
02'sx65(sons)
03'xr50(sons)
- Roostius_Maximus
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hahaha, sorry dude. I've seen the e2 be different than the e3 but have the same ml#
if that makes sense
if that makes sense
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My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

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- Roostius_Maximus
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i have a ml3r e-4 off a SH 2003 bike
i have a ml3r F-3 that came new in the box last week
a ml3n e-2 here for a decompressor 96-98 i think
a ml3n e-1 i got from sean that was sold on ebay so who knows
all are small pocket
i have a ml3r F-3 that came new in the box last week
a ml3n e-2 here for a decompressor 96-98 i think
a ml3n e-1 i got from sean that was sold on ebay so who knows
all are small pocket
http://www.youtube.com/user/500bigbore
My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd

My CR500 Tech Reference... http://sdrv.ms/1a0CIiz
MRE Components... http://sdrv.ms/1bs2zhd
