freaking noise
freaking noise
my engine makes a loud (and getting louder) noise while running and riding. It is just like the sound you get if you pull out the kickstarter while the engine is running. bike is a gen 3 chassis and the kicker touches the frame. I took the kicker off last night expecting the splined shaft to snap back but it didn't so I don't think thats the noise. I did remove the clutch to check it out a couple of months ago while I was waiting for my frame but I have done plenty of clutches and don't think I could have screwed that up putting it back. I am going to take the side case cover off saturday to take a look and clock the kick shaft over so the kicker isn't touching the frame but thought I would post up and see if any of you guys have an idea what it might be. damn loud noise last sunday.
09 TTM CR500AF
08 KTM 200 XC
08 Ducati Hypermotard
03 CR125
95 CR250
83 Husqvarna 125 XC
73 Maico MX250
08 KTM 200 XC
08 Ducati Hypermotard
03 CR125
95 CR250
83 Husqvarna 125 XC
73 Maico MX250
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- Posts: 4394
- Joined: July 4th, 2007, 6:57 pm
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- britincali
- Posts: 8207
- Joined: May 31st, 2007, 7:10 pm
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- Location: Barstow, CA
I disagree. An unpleasant noise such as this, getting louder over time, is a problem that's worsening and should not be ignored. This isn't a KX500, CR500s in good running order make damn little noise...AlisoBob wrote:CR500's arent sewing machines.... some are quite loud.
If it shifts fine, and the vibes are low... and you cant find the source of the noise.... dont get too shook up over it.
Last edited by MICK on July 30th, 2009, 2:55 pm, edited 1 time in total.
'03 CR500 powered by...umm...a new motor?
if you mean the thrust waster inside the case cover, no I have never had that apart. will look at that saturday.hoofarted wrote:Did u ever have your kicker apart? As in removed from the engine? If so, chk to see if the washer is put back in place properly....
09 TTM CR500AF
08 KTM 200 XC
08 Ducati Hypermotard
03 CR125
95 CR250
83 Husqvarna 125 XC
73 Maico MX250
08 KTM 200 XC
08 Ducati Hypermotard
03 CR125
95 CR250
83 Husqvarna 125 XC
73 Maico MX250
don't know yet, I will be disassembling saturday. the paint strainer is a good idea though. hoping I don't find anything unpleasantseanmx57 wrote:so what's the tranny oil look like. Did you buy a paint strainer and drain it thru that?

09 TTM CR500AF
08 KTM 200 XC
08 Ducati Hypermotard
03 CR125
95 CR250
83 Husqvarna 125 XC
73 Maico MX250
08 KTM 200 XC
08 Ducati Hypermotard
03 CR125
95 CR250
83 Husqvarna 125 XC
73 Maico MX250
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- Posts: 4394
- Joined: July 4th, 2007, 6:57 pm
- Last active:
Not to curse you but I hope you'r CR500 motor you used for you'r conversion is not a POS like my motor ended up beening.
New cases new trany, new shifter forks, new shifter drum, new bearings, new crank, and topend, New clucth new reed valve at least I have a new motor out of the deal and spending a lot more on the motor than I was planning to.
I knew it needed a topend and a crank rebuild going in not the rest of the motor was trashed but it all good now.
New cases new trany, new shifter forks, new shifter drum, new bearings, new crank, and topend, New clucth new reed valve at least I have a new motor out of the deal and spending a lot more on the motor than I was planning to.
I knew it needed a topend and a crank rebuild going in not the rest of the motor was trashed but it all good now.