new gen3 conversion

HrcRacing · Post by **HrcRacing** » September 10th, 2008, 3:34 pm

Ok, I see.

juddy · Post by **juddy** » September 11th, 2008, 2:58 am

juddy That material looks just like the stuff I use!

Yeah Mike,I think that ally might have had something to do with the clunking noise coming from your Daughters car a while back

Thanks for that !

Mike might think Im dodgy,but the only heat treating I used was putting a heat gun on to take the chill out of ally before bending.I agree the "by the book" method would be to take it back to T 0 grade,bend it,then retemper back to T 6 after welding,but going to that amount of effort is difficult if the resources arent readily available.So hats off to Teem Trouble for doing a quality job.....[/quote]

teemtrubble · Post by **teemtrubble** » September 11th, 2008, 7:54 am

Thanks and thanks again for the acknowledgement... and where the hell are the pic's of your build?

juddy · Post by **juddy** » September 12th, 2008, 3:12 am

Hey Mike,that pic of frame cradles is the start of my build.I am going to have a decent go at it in a few weeks time,so didnt want to go start a post about mine yet as I dont want to rush it.Anyway this post is about Dave's build.Reckon his is gonna look pretty sweet once he is finished with it.

davo77 · Post by **davo77** » September 14th, 2008, 5:15 am

Made some good progress this weekend. finished building the engine
and got it bolted up in the frame. im waiting for a few more parts to arrive and its ride time . This thing feels lighter than my 07 ktm250 2 stroke! cant wait to ride it!!!!!!!!!!!!

arvelok · Post by **arvelok** » September 14th, 2008, 5:40 am

Looks good

juddy · Post by **juddy** » September 14th, 2008, 6:22 am

You cant wait to ride it,and I cant wait to roost it

Looking good.

davo77 · Post by **davo77** » September 14th, 2008, 6:32 am

[quote="juddy"]You cant wait to ride it,and I cant wait to roost it

How ya going to roost me when you cant kickstart your bike ya fucken cripple

juddy · Post by **juddy** » September 14th, 2008, 6:58 am

Hey Im not a cripple yet !! Another couple of weeks maybe

Good point though.Electric start CR 500 anyone

davo77 · Post by **davo77** » September 21st, 2008, 3:34 am

Well, after 10 months of gathering parts,cutting and welding and a shit load of cash here she is.....
sorry for the crappy photos but my camera is a piece of crap!!

Post by **AlisoBob** » September 21st, 2008, 8:27 am

sabreguy · Post by **sabreguy** » September 21st, 2008, 8:29 am

Looking good now go get some action pics!!

atank · Post by **atank** » September 21st, 2008, 9:55 am

davo77 did you have your bike in your kitchen for those first few pics? Looks great!

davo77 · Post by **davo77** » September 22nd, 2008, 2:46 am

atank wrote:davo77 did you have your bike in your kitchen for those first few pics? Looks great!

yeah mate, final assembly was in my spare room and wheeled her in the kitchen for photos! ...the wife loved it!
where do you build your bikes? in the shed?

atank · Post by **atank** » September 22nd, 2008, 3:19 am

No shed, in the kitchen like you, that way I am close to the beer!

davo77 · Post by **davo77** » September 22nd, 2008, 3:51 am

atank wrote:No shed, in the kitchen like you, that way I am close to the beer!

yep,you got it bro

ShanMan · Post by **ShanMan** » September 22nd, 2008, 9:44 am

well done...that thing is a beauty!

lewisclan · Post by **lewisclan** » September 22nd, 2008, 11:30 am

very nice

chachi243 · Post by **chachi243** » September 24th, 2008, 12:46 am

i love the 2 stroke builds the best!!! Sweet job on that handmade y.... they are tricky but i'll say if you like the "works" look , then you won't be satisfied just moving the stock Y, even though the handmade sections take a bit more time.... i actually figured out that it took less time than fiddling with the original stuff....but im not a fiddler! Seriously though, nice work and what a sweet platform to start with!!! I have an 07 CR250 R i kept stock and i built up my 05 instead....your bike makes me wish i had done the reverse!!! i guess i could switch the shrouds but I'd know it wasn't my 07!!!!! Alloy Thunder Down Under!

juddy · Post by **juddy** » September 24th, 2008, 3:51 am

Good work David,that is impressive.But I knew it would be as I did pass on some of my skills to you years ago

Now,just got to make sure mine is to the same standard.....

Whats this bro shite ? Sounds like you're a bloody Kiwi !

And yeah,lets see some action shots.

davo77 · Post by **davo77** » September 28th, 2008, 10:06 pm

Hey chachi243, thanks for the compliments mate i appreciate it. With all the info on this site its basically a case of researching all the builds and choosing the method that is with in your resources and skills.I would have liked to go the billet y route but im not a machinist so i went with the fabricated y section instead.
My bike is built on a 2002 cr 250 frame, although the frame and a few engine parts are the only second hand bits on the whole bike, the rest is all brand new.

davo77 · Post by **davo77** » September 28th, 2008, 10:28 pm

[quote="juddy"]Good work David,that is impressive.But I knew it would be as I did pass on some of my skills to you years ago

Now,just got to make sure mine is to the same standard.....

Whats this bro shite ? Sounds like you're a bloody Kiwi !

And yeah,lets see some action shots.[/quote

In order of apperance......

Your a Knob..

It had better be with the time its fuckn taking you...

Im no Kiwi .....Cuz

Ill get some action shots when im done drinking beer and looking at it on the stand

BannedCR500Riders.com

new gen3 conversion

nice

Re: nice