G-1 tank V Makita heat gun

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asteroid500
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G-1 tank V Makita heat gun

Post by asteroid500 »

Last week i pushed my G-1 fuel tank so it fitted in the area of the Head stay.
The spot i'm modifying is the bottom part that is sort of like a woop & we need to make it a table top...flat instead of pointed.

the tank will sit steady on its back if you remove the breather hose and place it on some carpet so it dont move around on you.

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As you can see i high lighted the areas i wanted to heat.

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I first try'd using a 4x2 with the edges cut back at about 45 degrees,
i heated the tank over a good 5mins DO NOT HEAT THE HIGH SPOT TO LONG or it will melt, work around it till its soft, i knew it was pliable because when i touched it my finger print was left in it.
I found the 4x2 was way to harrow and it almost fell into the tank, you can see the depression in this photo, we cooled it with a wet face washer and a heap of water, i thought i had stuffed the tank up as it felt like it was 1mm thick but it was rock solid after the water cooled it.

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I then cut a full peice of timber with about 2mm of free play, reheated the tank and pressed the new timber square to the job into the tank.
I pressed it 10mm into the point of the bump i was trying to modify and it went in very easy with a nice square edge on the outside edges.

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Tight in there but there is allround clearence.
Thanks Briannah for your help. (daughter)
"not speeding officer".....qualifying

CR250 97
CR500 AF 99 (in progress)
CR500 AF CR G-4
CR500 1985 true legend
RGV250 96 X2
GSXR600 07 TRACK BIKE
VH Commadore cup car (race)
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CR500R7
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Post by CR500R7 »

The Wife and the Daughter helping out on this build, wages will be cheap. :lol:
Nice work Aussie. :wink:
Jack Schitt
DIE FIRST, worry about it later!
DON'T talk about it, Just DO IT!
When in doubt, GO FLAT OUT!
2001 CR500R1 - SOLD
2007 CR250R7 - SOLD
Wife and Daughter - Left Aug 17 - 2010
Jack Schitt - ??????????????
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asteroid500
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Joined: January 5th, 2009, 1:29 am
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Location: Australia Melbourne

Post by asteroid500 »

i'm lucky in that way...with them interested in helping & riding it makes it so much easier to work & spend on your bikes..race cars..karts..road race bikes....i think you get the picture.
"not speeding officer".....qualifying

CR250 97
CR500 AF 99 (in progress)
CR500 AF CR G-4
CR500 1985 true legend
RGV250 96 X2
GSXR600 07 TRACK BIKE
VH Commadore cup car (race)
User avatar
CR500R7
Posts: 2542
Joined: April 26th, 2009, 3:41 am
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Location: South Australia
Contact:

Post by CR500R7 »

:wink:
Jack Schitt
DIE FIRST, worry about it later!
DON'T talk about it, Just DO IT!
When in doubt, GO FLAT OUT!
2001 CR500R1 - SOLD
2007 CR250R7 - SOLD
Wife and Daughter - Left Aug 17 - 2010
Jack Schitt - ??????????????
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