forged vs cast
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forged vs cast
if i had my way my machine would have forged or billet crank, rod and piston- unfortunatly that aint a option for me....hell i would even like billet cases but that aint gonna happen either. i want to get a discussion going on everybodies preferences
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Wisecos and Blendzall for me.....




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- dannygraves
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- dannygraves
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you can run tighter tolerances in a cast because they expand less than the forged, forged are stronger.
If you want an all stock bike and want to be able to fire it up cold and hop on wihtout hearing any piston slap, then cast is the way to go. If you want to build a hot rod bike and pay close attention to your tuning and temps, forged is the way to go.
hill climb or dunes riding, I would think %100 forged. Trail, MX, cast
If you want an all stock bike and want to be able to fire it up cold and hop on wihtout hearing any piston slap, then cast is the way to go. If you want to build a hot rod bike and pay close attention to your tuning and temps, forged is the way to go.
hill climb or dunes riding, I would think %100 forged. Trail, MX, cast
'09 kx450f 4-Poke
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80

Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80

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- britincali
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Now lets see the first rebuild I did personally was a 1987 YZ490 and in that motor I used a ........
wiseco!
I have always been a fan of forged, the only time Ive installed a cast piston is when I rebuilt the bone stock 87 motor in the AF.
wiseco!
I have always been a fan of forged, the only time Ive installed a cast piston is when I rebuilt the bone stock 87 motor in the AF.
Coolness list by 90cr500guy
Bob's = 50/50
Cepek = cool
Solidbro = cool
Brit = loser
Stoffer = 1 up from Brit
MFDB = cool
Danny = ok
Bob's = 50/50
Cepek = cool
Solidbro = cool
Brit = loser
Stoffer = 1 up from Brit
MFDB = cool
Danny = ok
- iggys-amsoil
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I can easily go either way. Used nothing but OEM pistons in my KX500. Growing up I was also under the impression Wiseco pistons were junk, just a cheaper option to an OEM piece. My AF is the first bike I've used a Wiseco in. And to this point I am very pleased with it, it seems my feelings towards them couldn't be further from the truth. Honda puts their cast piston in that sleeve with .07 clearance. I put the Wiseco in with .03 as per instructions. Less than half the clearance of the stock cast piston!
I don't think it matters as much what kind of piston you use, cast or forged, as much as it does how well you're sleeve has been machined to accept that piston. 100% of failures I've seen were operator error or a sorry ass bore job.
If I had to choose one or the other the lighter forged Wiseco would get my vote.
I don't think it matters as much what kind of piston you use, cast or forged, as much as it does how well you're sleeve has been machined to accept that piston. 100% of failures I've seen were operator error or a sorry ass bore job.
If I had to choose one or the other the lighter forged Wiseco would get my vote.
'03 CR500 powered by...umm...a new motor?
AlisoBob wrote:"Ah..... Thats a big negative Ghostrider..."MICK wrote: Honda puts their cast piston in that sleeve with .07 clearance.
Cast makes more power too, by the way.



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What the hell did you think I was talking about?? .07 yards? I say again Honda's original clearance is .07 or .0027 whichever unit of measurement you prefer.AlisoBob wrote: Thats .07MM.....
Bob you're a goofy old fart. I am interested how a cast piece makes more power though.
I'm listening

EDIT: Holly shit I just realized something that you said Bob. Wiseco's recommends .03 in. Yes I doubt any piston can operate with less than that. I stand corrected.
And I have a feeling you're going to say a cast piston makes more power because you can run them snugger in the bore. But a forged piston is so much lighter I think it about evens those gains.
Last edited by MICK on March 21st, 2008, 8:10 am, edited 2 times in total.
'03 CR500 powered by...umm...a new motor?
- dannygraves
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hes probably going to say that because of tighter clearance, there is less blowby and less power loss to piston rock. Last time I had my wiseco out it showed 0 signs of blowby and is still a bear to kick. If a cast piston does make more power it is marginal at best, I prefer the insurance of a stronger piston myself..
'09 kx450f 4-Poke
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80

Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80

- AlisoBob
- "Hoon-father"
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Bingo Danny.... good work.dannygraves wrote:hes probably going to say that because of tighter clearance, there is less blowby and less power loss to piston rock.
Dont forget heat reflection ( cast doesnt conduct heat as well). Forged grow in EVERY direction. This means the wrist pin hole and ring lands grow too. The cylinder walls of forged piston motor look pretty thrashed for the most part. Cast piston motors are silky smooth...

This is my bike, 3 year old bore
http://www.bannedcr500riders.com/board/ ... php?t=1629
You want the rings as square in the bore, and as tightly sealed to the piston and cylinder as possible. Cast is the hands down winner in this regard.
- dannygraves
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it all comes down to application, if I had a bone stock bike that I only hit the trails or track on, it would run a cast piston fo sho, but since I hit the dunes... its forged for me all the way!
'09 kx450f 4-Poke
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80

Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80
