My Gen 3 update....pics

Building Tips, Suspension Set Ups, Conversion Parts .... Build to your Heart's Content!
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ZEROFEAR66
Posts: 28
Joined: June 6th, 2008, 1:59 pm

My Gen 3 update....pics

Post by ZEROFEAR66 »

Well it seems like its been for fukn ever that Ive gotten anywhere with my scooter...with having to rebuild the motor and waiting for parts...yada yada yada....I finally made it over to Al Gava's shop to get the Y and Cradle done.....heres a few pics.....THANKS AL!!!
The motors ALMOST done... :bling:

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Algava
Posts: 293
Joined: June 2nd, 2007, 7:22 pm
Location: Orange,CA

Post by Algava »

Hey Mike,glad you're moving along with the conversion
If you want when the engine is ready and we fit it in the frame, we can tack weld the engine mounts,spacers and Y with my new toy
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That way we can immediately test fit the pipe clearance and the rads and
drop the all thing off at the welder .
It should speed up the process,what do you say?


And yeah,,slowly but surely my garage is converting into a shop.
If I could only move washer and dryer out without hearing it from my wife :lol:
Al
Algava
Posts: 293
Joined: June 2nd, 2007, 7:22 pm
Location: Orange,CA

Post by Algava »

Ok, here are the engine mounts, I tried to make them look like stock
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and installed
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and
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and here welded on the frame(I DID NOT DO THE WELDING MYSELF)
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and from the other side
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Here's he weld of the downtube
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and
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and these are the welds and filler for the lower extensions of the cradle
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and an overall picture of the cradle
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There is still some grinding and sanding to be done to remove some of the old weld,it's the next step...beautification
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teemtrubble
Posts: 2269
Joined: October 11th, 2007, 2:15 pm
Location: simi valley, ca

Post by teemtrubble »

Nice
Mike

teem trubble works CR500
(Gen 3 125+CR500 motor)
If I wanted a Yamaha I would have bought a piano!
Algava
Posts: 293
Joined: June 2nd, 2007, 7:22 pm
Location: Orange,CA

Post by Algava »

teemtrubble wrote:Nice
Thanks Mike
robertg
Posts: 299
Joined: September 7th, 2008, 11:03 am

Post by robertg »

How much room do you have between your rad and Y section? That's pretty well the way I am going to do my conversion. I think I am going to cut the frame a little further forward, because it has to go up as well as forward.

I am also going to make my motor mounts 1" thick. I know it's overkill but it can't hurt.

I hope I can find a welder as good as yours.
HrcRacing
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Joined: October 5th, 2007, 11:22 pm

Post by HrcRacing »

Good job. Sweet welds! :cool:
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MICK
Posts: 811
Joined: June 14th, 2007, 3:43 pm
Location: Destin, FL.

Post by MICK »

I like :D
'03 CR500 powered by...umm...a new motor?
Algava
Posts: 293
Joined: June 2nd, 2007, 7:22 pm
Location: Orange,CA

Post by Algava »

robertg wrote:How much room do you have between your rad and Y section? That's pretty well the way I am going to do my conversion. I think I am going to cut the frame a little further forward, because it has to go up as well as forward.

I am also going to make my motor mounts 1" thick. I know it's overkill but it can't hurt.

I hope I can find a welder as good as yours.
We grinded the exiting weld at the downtube, we didn't cut the frame, and pushed up the Y about 20-30mm, enough to clear the pipe and springs but making sure the rads could still fit.
Some good pics on this thread http://cr500riders.com/cgi/yabb/YaBB.pl?num=1212913934
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AlisoBob
"Hoon-father"
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Joined: May 31st, 2007, 6:39 pm
Location: Aliso Viejo Ca

Post by AlisoBob »

Algava wrote:
teemtrubble wrote:Nice
Thanks Mike
X2

Your really turning out some nice stuff Al....
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