engine question

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aloha450x
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engine question

Post by aloha450x »

I took the reed cage out just to see what it looks like in there. what is the allowable play on the rod. at the crank how much can it move from side to side. not up and down. also where can I get a complete rebuild manual for these motors? I wanta be familiar with it. thanks guys
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britincali
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Post by britincali »

Side to side is completly normal and nothing to worry about, up and down play should be ZERO no ifs ands or buts.

I think someone made a CD of the manual :?
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dannygraves
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Post by dannygraves »

here are 2 manuals
http://pho.sunrisehvac.com/500/manual/85-89CR500R.pdf
http://pho.sunrisehvac.com/500/manual/92-96CR500R.pdf

not sure what year your motor is, but they changed very little. If your motor is an '89 or older use the first, or '90 and newer use the second.
'09 kx450f 4-Poke
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80
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patgas
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Post by patgas »

havin trouble downloading this manuall anyone help
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dannygraves
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Post by dannygraves »

thats on my hosting space for my work. it works fine. you might just have trouble with opening it. right click on it and save target as, then open it.
'09 kx450f 4-Poke
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80
Image
madmcnish
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Location: Ayrshire, SCOTLAND

Post by madmcnish »

Excellent links Danny!
I bought a Haynes manual just after I bought my 5hundy.
It covers all cr models (125, 250 & 500) from 1985 through to 2001 and I'm constantly jumping from section to section looking for the relevant pages for the 500.
The genuine Honda workshop manual is LOADS better!
BRILLIANT!!!!
:D
'95 CR500 (which my partner doesn't know about!)
'00 Husaberg FC600
YEEEEHHHA!
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dannygraves
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Post by dannygraves »

cool, glad it helped a hoon out. I know, its a life saver! :wink:
'09 kx450f 4-Poke
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80
Image
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