WTK how to lighten a 500 flywheel?

All Engine, Clutch, Chains, and Sprockets Stuff Here.
Post Reply
User avatar
cmotodad
Posts: 329
Joined: February 8th, 2010, 4:17 pm

WTK how to lighten a 500 flywheel?

Post by cmotodad »

Does anyone know how to lighten a cr500 flywheel? I have a 250 ignition and like the flywheel weight. I would like to try a 500 curve with a light flywheel. Thanks, Bob
100hp honda
Posts: 4394
Joined: July 4th, 2007, 6:57 pm

Post by 100hp honda »

lightening something requires material removal and thats a irreversible process for the most part. seen guys lighten flywheels and if done incorrectly if can cause premature part failure. even done correctly there can be problems. i would be more inclined to look at the crankshaft. literly take as much off of there as you want and no fear of mechanical issues. doubt you would be able to take enough off the flywheel to see considerable difference, and like i said before you run the risk of devoloping cracks of having it possibly fly apart. not saying it couldnt be done with sucess but i would look things over real good with a engineering mindset before proceeding forward. i thought roostious said some the earlier flywheels were lighter ?
User avatar
2strokeforever
Posts: 1524
Joined: November 13th, 2009, 1:04 pm
Location: Vernon B.C Canada

Post by 2strokeforever »

get an older 250 flywheel/stator that will plug into your 500 cdi
i think mick has tried that, it worked but he didnt like it???
the 450 will have less power and will be harder to start, and will be heavier, but to make up for it it will require more maintenance.
4stroke=dead fish
User avatar
gregrobo
Posts: 1064
Joined: April 18th, 2009, 8:47 am
Location: kalgoorlie, western australia

Post by gregrobo »

get a digital 250 ignition run a vortex and get the 500 maps programed into it
only posties ride 4 stroke hondas
goldfields sheet metal fabrication
98 yzfr1
05 crf 500 race tech goldies
2010 rmz 500af
01 banshee
User avatar
kdizzle
Posts: 372
Joined: May 7th, 2008, 10:03 am
Location: Phoenix, AZ

Post by kdizzle »

gregrobo wrote:get a digital 250 ignition run a vortex and get the 500 maps programed into it
YUK! you will be fiddling forever. 93-96 250 ign/stator/FW for the fuckin win man.
100hp honda
Posts: 4394
Joined: July 4th, 2007, 6:57 pm

Post by 100hp honda »

forgot about the older 250 stuff. seems like it does plug right into the 500 cdi. mick is only guy to ever try it far as i know. if it were me i would avoid machining down a flywheel. seen a few of them crack.
User avatar
cmotodad
Posts: 329
Joined: February 8th, 2010, 4:17 pm

Post by cmotodad »

OK no machining. I have an analog 250 on the bike now. Tried a 500 cdi but could not get it to start. Any info would be great. Bob
Post Reply