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CR500af Dualsport kit - Electrosport street legal light kit

Posted: April 26th, 2010, 7:11 pm
by durkn
Anybody got some experience with these Electrosport light kits?
Mine is not working.
Are there any common issues?

Just got this bike & trying to get it safety checked & registered.

The existing battery would only charge to about 6V.

I just got the new battery today & installed it.
Nothing is working. I checked the two fuses.

I'm going to take it apart again tonight & try to troubleshoot it.
The manual could be more helpful & descriptive...

Posted: April 26th, 2010, 9:02 pm
by arleybeer40
Need to check the leads from the lighting coil first and see if its making juice or not. If not open her up for further inspection.

Posted: April 26th, 2010, 10:50 pm
by durkn
I'll check the lighting coil.

The battery is charged & has power, so I'm thinking it should work without the engine running.

My XR650r with BajaDesigns kit does...

Posted: April 26th, 2010, 11:15 pm
by durkn
Delete - double post

Posted: April 27th, 2010, 2:30 am
by durkn
This DS kit is not hooked up to the lighting stator.
You charge it with a trickle charger.

I was thinking I might need to replace the whole kit, but just spent some more time on it.

I replaced some connectors, & checked all the connections & now have all the turn signals, headlight, front brake & horn going. The only things not working are the rear running light & the rear brake light.

I am going to check those next.

Posted: May 1st, 2010, 2:03 am
by durkn
Got the rear running light & brake light working.
It passed safety & it's registered - current street legal.

Going to have to take it out tomorrow...