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Gasket,seal,bearing kit

Posted: August 4th, 2009, 1:56 pm
by aloha450x
Can someone post up every part number needed for a complete rebuild.

Re: Gasket,seal,bearing kit

Posted: August 4th, 2009, 4:52 pm
by 100hp honda
aloha450x wrote:Can someone post up every part number needed for a complete rebuild.
ya everybody has 20hrs a day to look up all those part numbers :roll:


s/h has a parts fish thats calling your name :lol:

Posted: August 4th, 2009, 4:54 pm
by AlisoBob
I'd look it up, but I'm busy looking at the Dumont girls... and Frank is to stingy to load up more of his Mrs....

Posted: August 4th, 2009, 6:05 pm
by 100hp honda
can someone buy me a 30 pack of beer and drive it to my house ?

Posted: August 4th, 2009, 10:55 pm
by aloha450x
well i figured that with all these hardcore hoons someone would have written down all the part numbers and made a quick reference list. i was about to do it but honda parts direct is down and bikebandit has their own part numbers

Posted: August 4th, 2009, 10:56 pm
by CR500R7
:shock: :shock: :shock:
Drive yourself down the street, buy a 30 pack and drive yourself back home. :roll:
:lol: :lol: :lol: :lol: :lol:
:wink:

aloha450x cmsnl.com more part numbers than you can shake a stick at. :wink:

Posted: August 4th, 2009, 11:35 pm
by aloha450x
12191-MAC-680 GASKET, CYLINDER $9.93 $9.93
12254-ML3-680 GASKET, CYL HD $25.00 $25.00
14132-MAC-680 GASKET, REED VALVE $4.31 $4.31
18291-ML3-791 GASKET, EX. FLANGE $6.62 $6.62
18359-KA5-690 SEAL, EX. MANIFOLD $7.82 $7.82
90463-ML7-000 WASHER (6.5MM) $2.20 $2.20
91356-GC4-731 O-RING (22.1X3.5) $3.11 $3.11
91001-147-006 BEARING (12MM) $9.33 $9.33
91021-ML3-003 BEARING (28X32X27.2) $13.20 $13.20
11206-GC4-700 GROMMET, BREATHER $2.16 $2.16
11211-ML3-910 TUBE, BREATHER $6.04 $6.04
91001-ML3-873 BEARING (24X56X14) $13.20 $13.20
91002-KA4-005 BEARING (7X19X6) $14.56 $14.56
91008-KAE-731 BEARING, RADIAL BALL $32.35 $64.70
91004-GC4-731 BEARING (25X42X9) $18.51 $18.51
91012-KA5-690 PLATE $3.04 $6.08
91022-KA4-740 BEARING (33X38X8) $13.20 $13.20
91101-PZ9-000 BEARING (12X16X10) $6.42 $12.84
91201-KA4-004 OIL SEAL (38X58X11) $13.65 $13.65
91201-951-003 OIL SEAL (12X18X3) $2.78 $2.78
91203-KK3-830 OIL SEAL (14X22X5) $2.93 $2.93
91205-166-004 OIL SEAL (20X32X7) $11.64 $11.64
91207-ML3-871 OIL SEAL (31X40X7) $7.89 $7.89
96100-62030-00 BEARING (6203) $6.85 $6.85
96100-62050-10 BEARING (6205) $13.31 $13.31
96140-62030-00 BEARING (6203U) $11.90 $11.90
11352-KA5-690 GASKET, L. COVER $3.52 $3.52
11395-MAC-680 GASKET, R. $14.15 $14.15
91204-KF0-003 OIL SEAL (20X28X5) $5.00 $5.00
91304-MJ0-003 O-RING (15.8X2.4) $1.38 $1.38
91311-KS7-701 O-RING, SPECIAL $6.40 $6.40
94109-12000 WASHER, DRAIN (12MM) $0.48 $0.48
19229-MAC-680 GASKET $3.95 $7.90
90463-ML7-000 WASHER (6.5MM) $2.20 $2.20
91001-KA4-003 BEARING (12X28X7) $12.65 $12.65
91201-965-000 OIL SEAL (12X22X5) $3.29 $3.29
91211-KA3-761 SEAL, WATER PUMP $5.16 $5.16
SubTotal
$365.89





THIS EVERY SEAL,GASKET, BEARING, COPPER WASHER, DRAIN WASHER.

Posted: August 4th, 2009, 11:38 pm
by aloha450x
Hey 100hp honda.... what kinda beer?

Posted: August 4th, 2009, 11:53 pm
by CR500R7
:shock: :shock: :shock:
You were a busy boy thats for sure, I wish I could do shit that FAST! :roll:

Posted: August 4th, 2009, 11:55 pm
by aloha450x
only took a few minutes. wentg to service honda and added everything to cart and copied and pasted.

Posted: August 5th, 2009, 12:05 am
by CR500R7
Well thats easy for you to say, I am computer illiterate (take me bloody weeks).
:lol: :lol: :lol: :lol: :lol:
:wink:

Posted: August 5th, 2009, 12:19 am
by thestuz
yeah, id just go overboard on ebay and spend till my hearts content.

Posted: August 5th, 2009, 2:50 pm
by kdizzle
I got all you fuggers beat... my latest service honda order:

PRODUCT INFORMATION:
Mfg Product Number: 23225-MEN-730
Description: COLLAR, COUNTERSHAFT for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $8.65
Total Cost: $8.65

Mfg Product Number: 23411-ML3-870
Description: GEAR (28T) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $71.80
Total Cost: $71.80

Mfg Product Number: 23412-KA5-680
Description: COLLAR for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $8.83
Total Cost: $8.83

Mfg Product Number: 23422-KA5-000
Description: COLLAR for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $18.25
Total Cost: $18.25

Mfg Product Number: 23431-ML3-870
Description: GEAR (25T) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $55.91
Total Cost: $55.91

Mfg Product Number: 23441-MAC-680
Description: GEAR for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $82.24
Total Cost: $82.24

Mfg Product Number: 23451-ML3-000
Description: GEAR (23T) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $69.97
Total Cost: $69.97

Mfg Product Number: 23461-ML3-670
Description: GEAR for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $69.91
Total Cost: $69.91

Mfg Product Number: 23471-ML3-670
Description: GEAR for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $42.95
Total Cost: $42.95

Mfg Product Number: 23481-ML3-670
Description: GEAR for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $69.39
Total Cost: $69.39

Mfg Product Number: 23491-MAC-680
Description: GEAR for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $75.39
Total Cost: $75.39

Mfg Product Number: 90463-430-000
Description: WASHER (25MM) for 2001 HONDA CR500R
Order Quantity: 3
Unit Price: $3.27
Total Cost: $9.81

Mfg Product Number: 90602-259-010
Description: CIRCLIP (25MM) for 2001 HONDA CR500R
Order Quantity: 3
Unit Price: $3.68
Total Cost: $11.04

Mfg Product Number: 91201-ML3-873
Description: O-RING (23.75MM) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $2.16
Total Cost: $2.16

Mfg Product Number: 24211-KA5-690
Description: FORK, R. GEARSHIFT for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $47.44
Total Cost: $47.44

Mfg Product Number: 24221-KA5-690
Description: FORK, L. GEARSHIFT for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $47.44
Total Cost: $47.44

Mfg Product Number: 24231-KA5-691
Description: FORK for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $38.06
Total Cost: $38.06

Mfg Product Number: 11395-MAC-680
Description: GASKET, R. for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $9.54
Total Cost: $9.54

Mfg Product Number: 91204-KF0-003
Description: OIL SEAL (20X28X5) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $3.90
Total Cost: $3.90

Mfg Product Number: 94301-08140
Description: PIN, DOWEL (8X14) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $0.84
Total Cost: $0.84

Mfg Product Number: 11191-MAC-680
Description: GASKET, CRANKCASE for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $14.10
Total Cost: $14.10

Mfg Product Number: 11206-GC4-700
Description: GROMMET, BREATHER for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $1.69
Total Cost: $1.69

Mfg Product Number: 11211-ML3-910
Description: TUBE, BREATHER for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $4.71
Total Cost: $4.71

Mfg Product Number: 90015-KA3-711
Description: BOLT, SPECIAL (12MM) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $3.56
Total Cost: $3.56

Mfg Product Number: 91001-ML3-873
Description: BEARING (24X56X14) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $10.31
Total Cost: $10.31

Mfg Product Number: 91008-KAE-731
Description: BEARING, RADIAL BALL for 2001 HONDA CR500R
Order Quantity: 2
Unit Price: $24.37
Total Cost: $48.74

Mfg Product Number: 91004-GC4-731
Description: BEARING (25X42X9) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $14.46
Total Cost: $14.46

Mfg Product Number: 91201-KA4-004
Description: OIL SEAL (38X58X11) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $10.66
Total Cost: $10.66

Mfg Product Number: 91201-951-003
Description: OIL SEAL (12X18X3) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $2.17
Total Cost: $2.17

Mfg Product Number: 91203-KK3-830
Description: OIL SEAL (14X22X5) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $2.29
Total Cost: $2.29

Mfg Product Number: 91205-166-004
Description: OIL SEAL (20X32X7) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $9.09
Total Cost: $9.09

Mfg Product Number: 91207-ML3-871
Description: OIL SEAL (31X40X7) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $6.16
Total Cost: $6.16

Mfg Product Number: 92900-10045-3B
Description: BOLT 2, STUD (10X45) for 2001 HONDA CR500R
Order Quantity: 2
Unit Price: $1.09
Total Cost: $2.18

Mfg Product Number: 92900-10055-3B
Description: BOLT 2, STUD (10X55) for 2001 HONDA CR500R
Order Quantity: 2
Unit Price: $1.09
Total Cost: $2.18

Mfg Product Number: 93600-06012-0A
Description: SCREW, FLAT (6X12) for 2001 HONDA CR500R
Order Quantity: 2
Unit Price: $0.43
Total Cost: $0.86

Mfg Product Number: 94109-12000
Description: WASHER, DRAIN (12MM) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $0.41
Total Cost: $0.41

Mfg Product Number: 94301-14200
Description: PIN, DOWEL (14X20) for 2001 HONDA CR500R
Order Quantity: 2
Unit Price: $1.01
Total Cost: $2.02

Mfg Product Number: 96100-62030-00
Description: BEARING (6203) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $5.35
Total Cost: $5.35

Mfg Product Number: 96100-62050-00
Description: BEARING (6205) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $11.43
Total Cost: $11.43

Mfg Product Number: 96140-62030-00
Description: BEARING (6203) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $10.14
Total Cost: $10.14

Mfg Product Number: 12191-MAC-680
Description: GASKET, CYLINDER for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $7.75
Total Cost: $7.75

Mfg Product Number: 14132-MAC-680
Description: GASKET, REED VALVE for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $3.37
Total Cost: $3.37

Mfg Product Number: 18291-ML3-791
Description: GASKET, EX. FLANGE for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $5.17
Total Cost: $5.17

Mfg Product Number: 18359-KA5-690
Description: SEAL, EX. MANIFOLD for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $6.11
Total Cost: $6.11

Mfg Product Number: 91356-GC4-731
Description: O-RING (22.1X3.5) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $2.43
Total Cost: $2.43

Mfg Product Number: 94301-12200
Description: PIN, DOWEL (12X20) for 2001 HONDA CR500R
Order Quantity: 2
Unit Price: $0.98
Total Cost: $1.96

Mfg Product Number: 91311-KS7-701
Description: O-RING, SPECIAL for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $5.00
Total Cost: $5.00

Mfg Product Number: 11352-KA5-690
Description: GASKET, L. COVER for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $2.37
Total Cost: $2.37

Mfg Product Number: 13331-360-000
Description: KEY (25X14) for 2001 HONDA CR500R
Order Quantity: 1
Unit Price: $2.07
Total Cost: $2.07

Mfg Product Number: 12254-ML3-881
Description: GASKET, CYL HD for 1986 HONDA CR500R
Order Quantity: 1
Unit Price: $16.71
Total Cost: $16.71

ORDER TOTALS:

Item Total: $958.97
Tax: $0.00
Shipping: $100.00
Order Total: $1,058.97



THat is every gasket/seal/drain plug/shift fork and transmission gears needed for a full rebuild. Add $700 for Surf and turf balanced crank/rod and new prox topend and you have one expensive 500 motor. My Fuggin wallet Hurts :!:

Posted: August 5th, 2009, 3:25 pm
by ISBB
I do believe honda has an entire gasket kit still i would have to look it up but they do have a complete gasket kit i bought mine from fachar when dannygraves ripped apart my motor.

Posted: August 5th, 2009, 4:03 pm
by kdizzle
From what SH told me there is a complete gasket kit but not a seal kit. will have to get individual part numbers for those.

Posted: August 5th, 2009, 5:54 pm
by ISBB
correcto

Posted: August 5th, 2009, 6:21 pm
by seanmx57
You might wanna rethink the pro-x piston. Do a search on them, Roostius has posted pics of how they DON'T seal off the ports properly because of the machining that was done around the wrist pin. If you are gonna get STR to do the crank, you might as well get it set up for a worthy piston.

I'm pretty stoked w/ my STR crank, worth every penny.

Posted: August 5th, 2009, 11:14 pm
by kdizzle
seanmx57 wrote:You might wanna rethink the pro-x piston. Do a search on them, Roostius has posted pics of how they DON'T seal off the ports properly because of the machining that was done around the wrist pin. If you are gonna get STR to do the crank, you might as well get it set up for a worthy piston.

I'm pretty stoked w/ my STR crank, worth every penny.

Yea i cant wait to ride the thing with the new crank. when I tore the engine down it was a bit more worn than I had expected. Nothing really trashed just worn. I look forward to less vibration.

As far as the PROX.. shit man i have been running 3 in a row in this bore, no problemo, they seem to hold up really well for me. My first one had over 80 hours on it of hard trail riding. As far the the wiseco I have never ran one int he 500, but i have had terrible luck with them in the past. in fact every piston I have ever grenaded has been a wiseco.

Can you point me in the direction of the pics Roostie posted concerning the transfer port discrepancy mentioned?

Posted: August 5th, 2009, 11:46 pm
by kdizzle
OK so i found it

http://www.bannedcr500riders.com/board/ ... c&start=15

this thread for those that are interested.

Fuck, i have this BRAND NEW Prox, checked it out and it leaves the exhaust port open just like roosties. This is on a 89mm ported 2001 jug. Man I hate wasting fucking money. :( :( :(


So do i dare go down the wiseco road again?

Posted: August 5th, 2009, 11:56 pm
by aloha450x
What's wrong with oem? Your at stock bore right? And there is one on eBay australia for cheap. Screw wiseco but I'm 100 percent sure that the reason wisecos stick are because improper warming of the motor, and improper clearences

Posted: August 6th, 2009, 1:05 am
by CR500R7
A Vertex maybe.

Posted: August 6th, 2009, 4:48 am
by seanmx57
wiseco's are fine given the jug/piston being set up right. If I was gonna run mine hard I'd run a wiseco. I'm pretty happy with my vertex. I didn't want to rain on your parade but....

If the crank work is allready done, changing pistons will just change the rpm where the motor is in the sweet spot. It's not like you can ride just at that rpm.


Sell that pro-x on ebay or take up smoking and put your butts in it :lol:

Posted: August 6th, 2009, 5:14 am
by Roostius_Maximus
the prox and vertex are very close in weight, i'll post that when i get to work


oem 404.6 + pin 82.1 = 486.7
prox 418.7 + pin 79.4 = 498.1
vertex 422.7 + pin 82.2 = 504.9

if it were me, and i was really wanting to match to that prox, id swap the vertex pin for the prox, then get the scale and grinder out. atleast its heavier, and not lighter

Posted: August 6th, 2009, 11:06 am
by ISBB
wiseco in mine for 2 seasons.. just let it warm up a bit before you go and hammer on it so you dont cold sieze it!

Posted: August 6th, 2009, 11:41 am
by kdizzle
seanmx57 wrote:wiseco's are fine given the jug/piston being set up right. If I was gonna run mine hard I'd run a wiseco. I'm pretty happy with my vertex. I didn't want to rain on your parade but....

:lol:
WHich Vertex are you running Sean? isnt there a Forged and cast, as well as single and double ring vertex?


THanks for thoes weights Roostie... that is a Cast piston correct? there wouldnt be any issues mixing and matching wrist pins would there?