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1992 makeover

Posted: March 26th, 2009, 12:49 pm
by Neilios
Bought last Friday at 7pm,

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Stripped down, oiled greased and rebuilt using CRF450 triple clamps forks front wheel etc

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New plastics and graphics ready to be fitted after its shakedown.

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Not bad in a few nights, ready to ride Sunday then on Bank Holiday Firday at Apex Track for a 500 only 2 stroke day. :lol:

Posted: March 26th, 2009, 1:12 pm
by south central hoon
good work! congrats!

Posted: March 26th, 2009, 11:52 pm
by hoofarted
Very nice. Real clean! Did you sandblast your engine cases?

Posted: March 27th, 2009, 11:29 am
by south central hoon
hoofarted wrote:Very nice. Real clean! Did you sandblast your engine cases?
it looks like the cases were blasted when he got it....i wondered the same thing. i would like to blast mine when i rebuild my 92 motor...

Posted: March 28th, 2009, 2:13 am
by Neilios
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The cases are bare aluminium and have not been blasted, I will be checking the motor when I have more time, it had clean oil, receipts for mains and piston and it selected and pulls well so often its best to leave it alone. I have never been a fan of blasting engine parts, I generally clean and finish by hand then paint or coat.

Posted: March 28th, 2009, 11:37 am
by 100hp honda
sweet. did you install gen3 forks ?

Posted: March 28th, 2009, 1:28 pm
by Neilios
Yes mate CRF450 forks fitted, looking for an Ohlins rear shock?

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A quick turn round and ready from tomorrows ride out, the tightest track in th NE (not a good idea after one a fw weeks aga broken shoulder and colar ago)!!!

Fun Fun Fun

Posted: March 28th, 2009, 3:09 pm
by racein01
looks good mate....I may have to keep an eye out for some of them forks also...my ride currently has paiolo forks and they need some expensive work done on them....Iam sure you are aware that your chain looks a little tight in your last pic.
cheers

Posted: March 28th, 2009, 3:58 pm
by south central hoon
Neilios wrote:
The cases are bare aluminium and have not been blasted.

I have never been a fan of blasting engine parts, I generally clean and finish by hand then paint or coat.
the reason we ask is that a 92 motor has black cases :roll:

someone stripped, or blasted the black, or that is not a 89-93 motor dude.

Posted: March 28th, 2009, 8:45 pm
by 97af
Nice job on the fork swap.Do yourself a favor though and loosen the chain a bit.....

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Posted: March 28th, 2009, 8:55 pm
by xtremeslide
The look of the steelie with the golden CRF 450 fork is cool mate :cool: :cool:

I'm thinking in a marzzochi-magnum 50 for enduro but i don't know how difficult it will be to fit...

Posted: March 29th, 2009, 11:37 am
by Neilios
Chain sorted lads, knew it was needed, the engine is a 1990 according to the number.

took it to th track today, the response was good from all the older lads but nobody beleived we were riding these agains new 450's some of the lads riding were younger than our bikes, I was only past bythree riders all day well happy.

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Posted: March 30th, 2009, 7:13 pm
by 484
sharp bike. I have those same graphics. I would like some fresher ones though. The Factory Effex website is worthless. Where did you get yours?Do you have a specific model number for those?
thanks
john

Posted: March 30th, 2009, 7:54 pm
by AlisoBob
97af wrote:Do yourself a favor though and loosen the chain a bit.....

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HEY!!!! Thats my line!!!

:wink:

Posted: March 31st, 2009, 1:14 am
by Neilios
John,

Our local dealer had them in stock along with the plastics, I will have to check the packaging for details if the bin has not been emptied!!!

It was a good day.

Posted: March 31st, 2009, 4:22 pm
by 484
oh hey don't go diggin in the trash for me, I'll keep looking. FWIW, you're lucky if dealers around here have the spark plug you need, let alone aftermarket graphics for a discontinued model.

Posted: April 8th, 2009, 12:19 pm
by Neilios
Just had the bike to bits again for a check over and the engine has been black (evidence of stripping and paint in corners) so its definately right. Some one did spend plenty of time doing that.

Posted: May 26th, 2009, 11:45 am
by Neilios
Been out again this weekend, put some supemoto wheels on and a Pro-extreme wet front and a Continental enduro tyre on the rear, mint! did some road work and plenty of tracks even the local quarry. Goes like Hell.

Posted: August 1st, 2009, 2:48 pm
by thestuz
so did you ride the bike before swapping the forks over to get a good comparison? how much do the new forks lower the front by? 20mm? do the crf triple clamps require any machining? have the crf triple clamps offset the rake/trail by much? and were you able to use your old brakes/wheel/spacers, did they fit the crf set up? im looking at doing the same upgrade to my 01cr5, apparently i dont need the crf triple clamps cos the forks fit straight into 06 and above cr5 triples, was thinking of using crf 08 triples though cos they come with steering damper.what year crf upgrade is yours?

Posted: August 6th, 2009, 5:08 am
by Neilios
I mainly fitted the forks as the original ones were set up for supermoto!! I use the entire front end (wheel brake bars etc) off a CRF450 r4 which I had in the garage, I changed the stem (use the CR5 one) and machined the top clamp and made a spacer as per the details, I have not noticed any difference in the height of the bike, the forks I had were set up for me on my CRF and worked well, maybe a little bit hard but fine. I am not sure you would get the same benefit on an 2001 bike as the suspension was better than the older ones anyway. hope that helps, if you need anything more please just ask, I can take more pictures if required.

regards Neil

Posted: April 8th, 2010, 4:39 am
by Neilios
Used the bike last week at Apex 500 day, what a good ride, my brother used his KX and the bike was faultless (wish the rider had been the same).

looking forward to next week now, been out the last 4 weeks in a row, the CRF450 had been relegated to 2nd bike!!!

Posted: April 8th, 2010, 4:48 am
by thestuz
yeah its amazing how boring a 450 feels after riding a 500. sure the lap times wont be as fast as a 450s, but the excitement levels of a 500 cant be topped!

Posted: April 9th, 2010, 4:26 am
by Neilios
Yes mate they are fun, would like an old 480 or 450 next.

Posted: May 10th, 2010, 7:15 pm
by Tharrell
I saw some cool video of Apex 500 day a while back. I think it was a practice. Someone broke an AF in half.
Those videos and some from Holland are cool, wish I had more.
Here it is.

http://www.youtube.com/watch?v=3TpKN3I6 ... r_embedded