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Coil wire

Posted: August 6th, 2007, 10:32 pm
by AlisoBob
So I'm talking to Brit today about how crappy his coil wire appears
( Smashed, Stiff ) ... So heres some info about swapping it out...

This may seem pretty basic, but you never know who is reading these things.....

A while ago I noticed my coil wire had become very stiff. This is the first sign that the insulation is starting to break down.

8 years sitting on top of a hot jug will do that.

A quick call to all the local shops revealed NOBODY sells this item anymore. They all told me I had to buy the coil complete. I went to Honda, they told be the same thing.. ".....the wire alone is not serviceable, and the whole assembly is $160."

At 40+, you can smell B.S. quite easily.

A quick search and I found what I was looking for...NGK part # 8048. I ordered it from Cycle Gear.. They told me that in the history of all the West Coast stores, nobody had ever ordered one.....

Image

Hummmmmmmmmmmm.

$12 later, I was back in action. Simply unscrew the wire from the coil and discard. Cut the new wire to length. Cut the outer jacket slightly shorter than the wire and slip it back on. Pull the jacket back to expose the wire and screw it back onto the threaded coil stud, then let the jacket expand over the full length of the wire and let it ride up and over the coil tower. A little di-electric grease wont hurt either.

Typing it takes longer than to do it. The plug boot is quite nice, much better than stock.

The only thing I dont like is its BRIGHT RED in color.

Hope this simple tip helps someone .....



:wink:

Posted: August 6th, 2007, 10:53 pm
by britincali
I found out today a new OEM coil is only $28 from service honda.


I went to NAPA kragen and vato zone and non had solid core wire, apparently its not legal anymore in CA due to radio interferance.

The bike fired on the old wire and coil anyway :wink: .

Posted: August 6th, 2007, 11:50 pm
by ou812
At 40+, you can smell B.S. quite easily.
that would explain why most bike dealerships smell like a old fashion farm.

By the way I think those have a built in resistor, ya may wanna check, if so run a none resistor plug.

Posted: September 17th, 2007, 8:12 am
by hoofarted
I did some looking around for this NGK item and cannot find anything. I need one especially since my coil wire just did the same thing. Can you supply a direct link? Or does this one have to be called in to CG? Thanks.

Posted: September 17th, 2007, 8:39 am
by AlisoBob
ANY dealer who sells NGK should be able to get this for you...

Posted: September 17th, 2007, 8:44 am
by dannygraves
That PN is discontinued, 8515 or CR5 is the replacement it 1000mm long, cr3 is the same only 500mm long and cr6 is for the nut type connector