BannedCR500Riders.com

Ok, thought it was finally time to share:

Ok now is as good as time as any to start posting my build.

I started this project with nothing so I needed the 500 donor, looked around a bit and found a pristine 1994 CR500 local to me (Ohio), turns out the guy liked guns so all the better for me, I traded a couple of AR-15’s and the 500 was mine.

A few pics









Soon after getting the 500 home into the garage (the next day) it was time to start de-constructing.












I have a lot of fabulous 94 steelie parts to sell, everything except the motor / electronics / carb , ( I will try to get these posted asap).










Then the jug and Head went to Glen for trail port work (the man is truly an artist).
















More to follow
RICK

agent wrote:
Then the jug and Head went to Glen for trail port work (the man is truly an artist).

But seriously..... Glen has had a long streak of terrible machine work supplied to members of this site. Check it carefully before you assemble it.

Lots of bad bore finishes and holding proper tolerences....

Heres a recent example...



Just sayin'.......

Then picked up a 2007 crf250 frame (new part out)






hacked her apart (this was the second try, first one was ugly)






Started tossing ideas around




Tacked it in for the mock up








Then welded it up

Ok, Ok, good one Bob, don't distract me.

Then it was time to assemble some goodies.

agent wrote:

x 491

Yes I had to wipe the spooge off of them before they went on the bike.

AlisoBob wrote:

agent wrote:
Then the jug and Head went to Glen for trail port work (the man is truly an artist).

Lots of bad bore finishes and holding proper tolerences....

Heres a recent example...



Just sayin'.......

Who's cylinder was that !!!!
OMG!!!!
Can't believe people are still sending him shit ?????

Well those are the boring bar marks that didn't get honed out because he bores them to finish size then ball hones for good looks and thats what it looks like after it runs for 10 mins!!! I can imagine what the rings look like???

agent wrote:Yes I had to wipe the spooge off of them before they went on the bike.

Thats why their so shiny....

Ok assembly time.







Head stay

fuk me dont plan on getting any flex in them head stays

gregrobo wrote:fuk me dont plan on getting any flex in them head stays

Nice donor shame you parted it out

fuk me dont plan on getting any flex in them head stays

I like them! Where can I get a set?

Sweet looking build.

dogger

looks great, but I'd loose the extra silencer, there was another thread with a dual and it may look bling but it robs HP

Yea the donor was mint, it was the guys back up bike he hardly ever rode it. Now I have a pile of barely used 94 parts... as for the head stays yea went kinda overboard. Gave a local machinist a set of drawings and had him carve them out of billet.

Better overboard than not yet................FUCKING MONTH AND A HALF LATER! Jus' sayin'. Arrrgghh. Nice job, man.

Month and a half ???? this project is in it's third year and still not running rite.