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Britincali's Gen 5 450 A/F Conversion

Posted: November 30th, 2010, 2:51 pm
by britincali
Was doing some searching today and found squat....


Has anyone done a gen 5 yet?

Ive read about the shaggy bikes but from the stuff posted on here it looks like they are all 09-10 450X models (gen 4).

Well is home and ready to begin making that beautiful ring a ding sound :lol:


Got it for $1780 after a little haggling.....


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Posted: November 30th, 2010, 2:58 pm
by 2strokeforever
hurry up and start cutting...
i think the hard part will be finding the rectangular tubing for the cradle
and it might be worth loking into a bigger tank cause i heard the EFI bikes came with smaller tanks

Posted: November 30th, 2010, 3:04 pm
by britincali
1.5 gal stock, IMS makes a 2.7 that looks like it might work and not fuck up the ergos.

Posted: November 30th, 2010, 3:05 pm
by AlisoBob
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You are going to the first I know of Chris..... A truely " one of a kind " bike.

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The tubing isnt rectangle, its like octogon or something.... I dont think the finished bike will look like that, but maybe I'm wrong.

eriC is pretty resourceful.

I made this a sticky, so everyone can easily follow along.

Posted: November 30th, 2010, 5:22 pm
by lewisclan
Nice :cool:

Posted: November 30th, 2010, 5:27 pm
by britincali
That reminds me, I need a skid plate......

Posted: November 30th, 2010, 6:19 pm
by gregrobo
just ditch the odd tube for 25x25 shs its easier

Posted: November 30th, 2010, 9:23 pm
by "SOLID Bro!!"
britincali wrote:That reminds me, I need a skid plate......
When we do the tubes we can add tabs for mounting a custom skidder and lose those gay-ass hooks.

Posted: November 30th, 2010, 11:31 pm
by AlisoBob
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Nut-Serts

Posted: December 1st, 2010, 12:25 am
by britincali
LOL I just noticed something......


Did anyone spot the 15 gal of wash fermenting away in the shed :lol: :lol: :lol: :lol:


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Posted: December 1st, 2010, 1:37 am
by 100hp honda
never noticed they used hexagon tube. are all sides the same or is it rectangle ?

Posted: December 1st, 2010, 3:12 am
by gregrobo
AlisoBob wrote:Image
Nut-Serts
only problem with nut sets without some love lube they sieze up

Posted: December 1st, 2010, 11:23 am
by britincali
Slowly beginning.....


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Posted: December 1st, 2010, 8:38 pm
by hoofarted
Looks way different! :cool:

Didn't SH do a Gen5 already?

Posted: December 1st, 2010, 9:18 pm
by britincali
From what ive seen there all 2010 gen 4s :? :? :? :? :?

Posted: December 1st, 2010, 10:36 pm
by AlisoBob
All recent S/H's are Gen 4 based, 250F frames. They dont do 450 frames.

Brit will have a "one-off" fo' sho.

Posted: December 2nd, 2010, 5:08 pm
by qkenuf4u
some guy stopped beside me at the gas station to see what bike i had in the back.. told him what i was doing and what your where gonnna be doing.. he says theyve done it already..... im thinking he was talking about a GEN 4 and NOT a GEN 5 like you have...
well atleast i gave ya a little change to get a good start on the mods.... :wink:
yours only took 15mins and its ROAD AND DIRT LEGAL for the next years time... :cool:

Posted: December 9th, 2010, 1:21 am
by jws696
gravel scratchers had one for a while but dont know if he finished it.
http://www.bannedcr500riders.com/board/ ... ght=#84733

Posted: December 9th, 2010, 1:28 am
by britincali
Cool!!! I wants pics and an update :)

Posted: December 11th, 2010, 3:07 pm
by ridin4fun
I sent a PM to Gravel Scratcher, but haven't heard back yet. Anybody know if he's made any progress? I'm also interested in learning the ins and outs of the Gen5 conversions. The 250f's have been out for a year and the 450's for two, so soon there'll be plenty of blown-up Gen5 donors. Pave the way, Brit...we're all counting on you.

Posted: December 12th, 2010, 9:33 pm
by Gravel Scratcher
Brit, still a work in progress on mine. I get easily side tracked onto other bikes (twice) then went on a holiday for a couple of months
....ah then i bought a steely which has kept my attention for a while but gotta admit when i saw your pick up it has sparked my interest in finishing this AF.
Tank wise i went with a IMS 2.7 gal. fits ok but i had to enlarge the holes were the shroud mounts to the tank. I'm just going to plate over the hole
where the fuel pump goes, maybe recess a pocket for the plug.
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I had a look around for that wacky tubing on the rails but ended up getting some 25*25mm from Shaggy but if you find that tubing let us know cause i like the
look of it and would prefer to use it. The L/H swingarm spacer is 46mm and R/H 54mm. The rear shock is
real close to the back of the motor and will probably need to be scalloped or find a smaller diameter spring ??
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The Y will need to be raised
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The distance from the bottom of the radiator to upper curve on the Y is 80mm
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I did a fair bit of chin wagging with Shaggy and his X version is pretty close to the R in a lot of areas hence his frame rails and motor mounts,
they mount in slightly different spots due to different frame dimensions.

Paul

Posted: December 12th, 2010, 11:10 pm
by kelroy_leon
hey, what are your plans for the efi bits ?

Posted: December 12th, 2010, 11:43 pm
by Gravel Scratcher
not quite sure yet ??? , probably flog em' off. I've only got the tank and fuel pump. The original owner only wanted to keep the motor, efi and exhaust

Posted: December 12th, 2010, 11:47 pm
by britincali
Im gonna sell all the stuff off mine as soon as I get off my ass and strip it.


Thanks for the pics gravel! What are you going to do about the airboot?

Posted: December 12th, 2010, 11:54 pm
by Gravel Scratcher
Thinking along the lines of a spacer but till motor is in final position its a guess. Had a blast on a mates 09, its super sharp on the handling and you'll love it