BannedCR500Riders.com

AlisoBob wrote:

Wheelie-Gene wrote: It'll play hell w/the toes.

Brits been riding it...

you have a sick sense of humour...


that is why you ride a 500....

Shit if that was my foot, I would get the toes amputated immediately.

Sorry to piss on the dry clutch idea.
Soon to be a wet clutch.

i like how you addressed the pump rott

Roostius_Maximus wrote:i like how you addressed the pump rott

Exactly.......

I had a spare cover from an earlier engine, but I like the looks of the 2 piece (+ the additional clutch plates).
I had intentions of running AN fittings and the black braided hosing, but there wasn't room and it was too stiff.
The lathe took care of turning the threaded fittings into barb ends.

The engine led an abused life. The nasty coolant took its toll. Surprisingly the shitty-assed oil didn't.

Whats that trick looking intake / reed block setup you are running there Wheelie-Gene, looks interesting

I had a build thread posted here a long time ago. I lost track of it, so it's here somewhere. I think I have several threads, addressing different issues.

Yeah, the wedge was my solution to point the carb and air boot away from the shock. I didn't have access to different reed flanges and air box pieces, so I did what I do best..... whip up a custom piece when it could have been done easier some other way. I do a lot of custom hot-rod fab work, so making odd pieces for bikes is no different.
It was made from scrap and took a couple of hours to make. I didn't have to wait a week for parts to be shipped in and it's a perfect fit.

It'll do its job.

I found it:
http://bannedcr500riders.com/board/view ... ght=#44373

http://bannedcr500riders.com/board/view ... ght=#46332

Roostius_Maximus wrote:i like how you addressed the pump rott

I'll give you the

X2

X3

and

X4

All in one post!!!!

dude, that spacer is fucken trick! damn! I need a milling machine now!

Read the other posts, thanks for that Wheelie and what came to mind was.

Im also with Danny on this one.
Its also MEGA SWEET, awesome, fantastic, great, work of art and a job WELL DONE!
WHEELIE-GENE
The best bit is its actually functional.

sonic22 wrote:Hello and congrats for this forum.

Looking around the forum i saw many different (and amazing) ways of making the conversion and especially the Y section and the mounting holes.

Could some of the modifications have been overengineered?

thank you.

Wheelie-Gene wrote:
Warping? No. I had empty cases bolted in for most of the final welding. I heated the frame in an oven for less distortion. The last time I had the engine in/out, everything lined up perfectly.

Splitting? It's not running yet but I don't forsee any probs.

Overengineered? Yes.

I really did intended to keep my answer short and brief.
Didn't plan to hijack the thread either.

Thanks for the kind words, it really means a lot....and even more coming from Bob and Danny.
500R....that's the best compliment yet. If it doesn't serve a purpose, it doesn't belong.


I can't wait to see how functional the whole package turns out to be, and post up some 'tube vids.

Thanks again everyone,
Gene.

Wheelie-Gene wrote: I really did intended to keep my answer short and brief.
Didn't plan to hijack the thread either.

plz keep hijacking...

the quality of work and ingenuity is astonishing!

i am keeping notes for mine!

p.s. does the U shape gap has any functional prepuce or is it just cosmetic?
if i need any.. could you make me one?

if you look carefully, it looks like that U is to make room for bolt heads/nuts since those last 2 holes appear to have studs on the carb side.

oh snap!

that can be a real headache!

dannygraves wrote:if you look carefully, it looks like that U is to make room for bolt heads/nuts since those last 2 holes appear to have studs on the carb side.

Pretty sharp eye man.

Aso makes it lighter. I cut tapered grooves as deep as I could, in the top and bottom of the flange also.
Cutting out all the excess makes a difference. I didn't weigh the thing, but it did turn out pretty light.

One more part scratched off the list:

Groovy, is there anything you can't make.
Can't wait to see this ride when it is finished, should look MEGA SWEET!

Could have bolted the silencer directly to the frame, but it would have barely engaged the pipe.
Just couldn't bring myself to hammer out a piece of metal into a Z.....Too bad it'll be hiding behind the # plate.

next time fabricate an entire new frame and subframe...