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Posted: January 5th, 2012, 6:47 pm
by AlisoBob
kevin_s wrote:One question I do have is this..where is the exta hight in the jug with the longer rod engine :?: does the exhaust port change :?:
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Its 5mm, not 6.5mm ( 1/4")

The whole jug moves up, including the port locations...

Posted: January 5th, 2012, 7:42 pm
by kevin_s
Ok thanks for that Bob.

Posted: January 8th, 2012, 9:31 pm
by Rue
Your build is looking good as well my friend, glad you found a home for the service honda.

Posted: January 9th, 2012, 5:06 pm
by kevin_s
Rue wrote:Your build is looking good as well my friend, glad you found a home for the service honda.
Rue,that was hard for me to part with that bike.by far my favorite woods bike I have had,but I flat out just needed the cash :(

Posted: January 9th, 2012, 5:08 pm
by kevin_s
I made a few engine jigs if anybody wants one. :D

http://www.ebay.com/itm/190625800549?_t ... _500wt_949

Posted: January 9th, 2012, 5:56 pm
by Rue
kevin_s wrote:I made a few engine jigs if anybody wants one. :D

http://www.ebay.com/itm/190625800549?_t ... _500wt_949
I hear you that's why I let her go.. I'd buy one but I'm a lil low on funds right now...

Posted: January 10th, 2012, 5:40 am
by AlisoBob
Those are nice!!!

Anyone building a bike really needs one, especially during welding.

:wink:

I'd start a new thread, with some photos...

Posted: January 10th, 2012, 5:22 pm
by Mik329
kevin_s wrote:I made a few engine jigs if anybody wants one. :D

http://www.ebay.com/itm/190625800549?_t ... _500wt_949
funny how admin asked for money over there for advertising. I bet I get banned for my comment. :? WTF, I used to discount mine 20 bucks from Ebay for the board members here. It just became too much work after selling about 30 jigs. Good luck with those, you will sell a few on Flebay and here for sure!

Posted: January 10th, 2012, 6:13 pm
by kevin_s
Mik329 wrote:
kevin_s wrote:I made a few engine jigs if anybody wants one. :D

http://www.ebay.com/itm/190625800549?_t ... _500wt_949
funny how admin asked for money over there for advertising. I bet I get banned for my comment. :? WTF, I used to discount mine 20 bucks from Ebay for the board members here. It just became too much work after selling about 30 jigs. Good luck with those, you will sell a few on Flebay and here for sure!
Thanks dude

:cool:

Posted: January 10th, 2012, 9:50 pm
by AlisoBob
Mik329 wrote:...funny how admin asked for money over there for advertising. I bet I get banned for my comment. :? WTF, I used to discount mine 20 bucks from Ebay for the board members here!
Re: engine jigs now available while they last
Reply #10 - Today at 2:13pm ST502 wrote on Today at 5:45am:

"So when you sell these, are you going to fork over a few bucks to AP to help maintain the site since you're using it for free advertising?"

Thats so friggin' weak..... Just jack up the price $15, and let everyone know that $15 went into John's personal beer fund.

Roosty and Iggy both told them to pound sand... I suggest everyone should.

Kevin and Mik were providing a service , barely covering their costs.... and they got their hand out?

Sounds ALOT like this to me....

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Posted: January 18th, 2012, 5:30 pm
by kevin_s
AlisoBob wrote:
Mik329 wrote:...funny how admin asked for money over there for advertising. I bet I get banned for my comment. :? WTF, I used to discount mine 20 bucks from Ebay for the board members here!
Re: engine jigs now available while they last
Reply #10 - Today at 2:13pm ST502 wrote on Today at 5:45am:

"So when you sell these, are you going to fork over a few bucks to AP to help maintain the site since you're using it for free advertising?"

Thats so friggin' weak..... Just jack up the price $15, and let everyone know that $15 went into John's personal beer fund.

Roosty and Iggy both told them to pound sand... I suggest everyone should.

Kevin and Mik were providing a service , barely covering their costs.... and they got their hand out?

Sounds ALOT like this to me....

Image

That's why I post here Bob,and thank you again..

Posted: January 18th, 2012, 5:43 pm
by kevin_s
Back on topic..

I received my new intake boot today and now the carb lines up nice with the 98 250 air box boot.I'm going to make the air box mods tomorrow.

I did notice I have some interference at the reed cage with the expansion chamber,looks like I might have to dimple the pipe a little bit.

Also,if I can modify the fuel tank outlet I might not have to mod the tank.
I'll post up some pictures if I make any progress.

Posted: January 18th, 2012, 5:56 pm
by AlisoBob
kevin_s wrote: I'll post up some pictures if I make any progress.
Building a A/F is like eating an elephant.... it seems like a huge undertaking.... but all your really doing is just taking one bite after another till' your done.

Keep at it.... you'll get there!

Posted: January 19th, 2012, 4:11 pm
by kevin_s
I got a few hours to work on it today.
Air box is done,came out pretty good,carb lines up perfect.
Still need to push in the top of the boot where it hits the frame.
I tried the pro circuit pipe and now we have clearance at the reed and carb boot.

Just need to sell some jigs so I can buy some parts for this one.

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Posted: January 19th, 2012, 4:48 pm
by AlisoBob
Heat up the boot pretty hot....

Shove in a piece of wood to hold it away from the frame

Let it cool overnight.

The boot will relax a bit, so over-do it a little on the wood thickness.


Done.

OR.....

Grind some of the frame away like this dood I know....

:wink:

Posted: January 19th, 2012, 4:50 pm
by AlisoBob
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That aint no PWK.... Call me.

Like the Acorn nutz....

:cool:

Posted: January 19th, 2012, 5:31 pm
by asteroid500
Just try'd to buy an fleabay jig of ya but none listed ... any on the horizon.

Posted: January 19th, 2012, 6:29 pm
by kevin_s
asteroid500 wrote:Just try'd to buy an fleabay jig of ya but none listed ... any on the horizon.
PM sent mate. :cool:

Posted: January 26th, 2012, 7:33 pm
by kevin_s
A little progress,silencer mount's are done along with rear pipe mount.

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Posted: February 27th, 2012, 8:04 pm
by kevin_s
Got some more parts,just need to pull it all back apart and re-assemble,maybe ride it next weekend. :D

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Posted: February 27th, 2012, 8:17 pm
by Rue
:cool: Make sure to give a full ride report.

Posted: February 28th, 2012, 7:05 am
by freeride588
kevin_s wrote:Got some more parts,just need to pull it all back apart and re-assemble,maybe ride it next weekend. :D

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Hey kevin what handlebars do you have on that bike ans how tall are you. Thanks

Posted: February 28th, 2012, 10:30 am
by kevin_s
[quote="freeride58][/quote]

Hey kevin what handlebars do you have on that bike ans how tall are you. Thanks[/quote]

The bars appear to be cr high bends.
I am 6ft.
Am I going to need risers,?I just put 2inch risers on my steely and that helped me alot.
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Posted: February 28th, 2012, 7:21 pm
by freeride588
kevin_s wrote:[quote="freeride58]
Hey kevin what handlebars do you have on that bike ans how tall are you. Thanks[/quote]

The bars appear to be cr high bends.
I am 6ft.
Am I going to need risers,?I just put 2inch risers on my steely and that helped me alot.
Image[/quote]

I was wondering because i am looking for some higher bars and yours looked nice and high. I like those risers who makes them. Bike looks bad ass man.

Posted: February 28th, 2012, 7:33 pm
by AlisoBob
The FMX bars are pretty tall


Pro-Taper Metal Mulisha 1 1/8" Handlebar with Grips Sizing Chart
Width Height Pull Back
Deegan FMX Bend 31.50" 4.25" 2.71"
Metal Mulisha MX Bend 31.50" 3.62" 2.24"
Twitch FMX Bend 30.50" 4.75" 2.17"