My brother blew up my motor

All Engine, Clutch, Chains, and Sprockets Stuff Here.
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MojoScojo
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Post by MojoScojo »

Wow. The carnage.
I'm sorry for your loss.
No longer have a CR500.
07 Yamaha YZ250, 17 Husqvarna 701 Enduro
Get on with riding or get on with dying.
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AURORA
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Post by AURORA »

The original piston and rings.

Now I don't know WTF to do.

Donor bike?

Buy new cases?

Is the crank and rod bad? bearing bad?

I never split the cases on a 2 stroke. Maybe have someone else with more experience deal with the project.

Who to send it to? Roosty? Eric Gorr?

Right now I'm just bummed out.
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Gravel Scratcher
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Post by Gravel Scratcher »

I'll go for piston failure, if its still on the original. Yeah with that much shrapnel I'd be splitting the cases to flush and check everything out. Rebuild using the info in the stickies if your just going stock and trying to control the dollars.
if there's one thing dad likes more than serenity… it's a two stroke engine on full throttle!
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Tharrell
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Post by Tharrell »

Wow. That's hard to look at.
Don't put all the blame on your bro, could have just been overtime for a topend.
You know those pistons will develop cracks if not replaced in time.
A skirt breaks off and gets banged around the bottom.
An overdue topend coupled with someone riding it like a 125 is a recipe for pretty much what you have there.
I'm guilty of it myself.
Look at it this way, you're going to have a new engine soon and you KNOW what's in it.
Splitting the cases is a breeze if you follow directions.
There's plenty of help from us, just ask.
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Roostius_Maximus
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Post by Roostius_Maximus »

pro-x or vertex piston? don't look stock with a taper in the wrist pin.
either way, i can fix it, I can save the cases if its not broke a threaded bolt hole area away.
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Roostius_Maximus
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Re: My brother blew up my motor

Post by Roostius_Maximus »

I'll quote your post to make the pics work..

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NightBiker07
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Post by NightBiker07 »

That ws deinitely caused by a long-overdue top end rebuild. I dont think bad jetting would cause that.

BUT, unless I missed a picture, only one case half is bad?

With that carnage, you best replace the crank, or have yours rebuilt with a fresh rod kit.
2000 CR250, pipe, filter, Vforce

1980 XL80s
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Natural selection favors Smart people, so nature selects morons to be slow and dumb for tigers and stuff too eat. But in our modern world there just aren't enough tigers.
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MojoScojo
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Post by MojoScojo »

NightBiker07 wrote: BUT, unless I missed a picture, only one case half is bad?
Which one of these is bad?

Image
No longer have a CR500.
07 Yamaha YZ250, 17 Husqvarna 701 Enduro
Get on with riding or get on with dying.
https://www.youtube.com/mojoscojo
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Kuma
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Post by Kuma »

I think the only question is, which part of the piston let go first?
Gen 2 AF, yes it's a SH, so I can call it an AF Damm it!
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gregrobo
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Post by gregrobo »

im with roosty i have repaired cases that were broken out worse that that
only posties ride 4 stroke hondas
goldfields sheet metal fabrication
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Rhino89523
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Post by Rhino89523 »

What causes a piston to fail like that?
O.ne B.ig A.ss M.istake A.merica
black
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Post by black »

I have never seen a 2 stroke piston come apart that bad, no damage on the top, it just plain broke apart. It must have been worn and cracked to shit, did you not hear any noise/signs from the piston?
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Tharrell
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Post by Tharrell »

I was hoping they were BOTH bad:)
MojoScojo wrote:
NightBiker07 wrote: BUT, unless I missed a picture, only one case half is bad?
Which one of these is bad?

Image
AURORA
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Post by AURORA »

[quote="black"]I have never seen a 2 stroke piston come apart that bad, no damage on the top, it just plain broke apart. It must have been worn and cracked to shit, did you not hear any noise/signs from the piston?[/quote]

My brother was the one riding it when it exploded. One time I thought I heard piston slap but it didn't hear it after that one incident?

This is my first smoker.

I am surprised the right case can be fixed. The left case has a small hair line crack that can be fixed?

What would you have to do to fix the right case? Weld in a new section?

Looking at previous posts that I have read issues on Hotrod cranks, they had issues difference size ends. My crank still spins freely. What damage to the rod and crank is not known until disassembly.

Is it cost affective to buy a Hotrod crank? Honda crank or have mine repaired and balanced?
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Gmbond
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Post by Gmbond »

Roosty has shown some magic repairs on some seriously messed up cases

You used the term "four stroking it"

Do you mean low rpm lugging of the motor which is/was the classic "four stroking" riding technique. Or the new moron way of bouncing it constantly off the rev limiter especially anytime it's in the air?

The 500s LOVE to be lugged and torqued around....
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Roostius_Maximus
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Post by Roostius_Maximus »

AURORA
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Post by AURORA »

[quote="Gmbond"]Roosty has shown some magic repairs on some seriously messed up cases

You used the term "four stroking it"

Do you mean low rpm lugging of the motor which is/was the classic "four stroking" riding technique. Or the new moron way of bouncing it constantly off the rev limiter especially anytime it's in the air?

The 500s LOVE to be lugged and torqued around....[/quote]

He was short shifting not really hitting the pipe.
AURORA
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Post by AURORA »

Roosty,

Are you near Kenora?
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Roostius_Maximus
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Post by Roostius_Maximus »

500R1991
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Post by 500R1991 »

Looks like all five jugs are good :P
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