Aussie Ray Gen 4 / CRF450R 06

Building Tips, Suspension Set Ups, Conversion Parts .... Build to your Heart's Content!
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

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matt in aus
Posts: 18
Joined: December 1st, 2009, 2:01 am

radiaters

Post by matt in aus »

hello ,i got the frame welded up the other day it came up good, i seem to be still fucking around with the 450 radiaters did u use the 450 ones or change them, i can get them to fit but its alot of mucking around, whats your take on the rads , i havnt seen alot of 450 frames done so my ideas on what rad to use is limited the 250r 00 onwards seems to be a better choice but ive only seen them in parts pictures
ive linked these builds to an old saying[with a pound of butter and enough persistance you can fuck a cat] not that i do that off course
thanks matt
top build up
i see your rads look like the crf250 ones
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

Hi Matt, I used CRF250R radiators From a 2006. The right side is he same as the 450. The left one is about 30mm shorter on the bottom. The mounting points are exactly the same spacings on both. When I welded the bottom mounting tabs on I turned them around, faced them forward in stead of back. This moved the bottom of the radiators forward a few mm and gave better fit for bottom hose. I also had to alter the hose mounts on the radiator to mimic the cr500 set up. Hope this helps mate.
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asteroid500
Posts: 1047
Joined: January 5th, 2009, 1:29 am
Location: Australia Melbourne

Post by asteroid500 »

Hey..whats wrong with "hot butter cat sex" :shock:
"not speeding officer".....qualifying

CR250 97
CR500 AF 99 (in progress)
CR500 AF CR G-4
CR500 1985 true legend
RGV250 96 X2
GSXR600 07 TRACK BIKE
VH Commadore cup car (race)
matt in aus
Posts: 18
Joined: December 1st, 2009, 2:01 am

radiators

Post by matt in aus »

thanks for the reply fellas,
yes i know exactly what your talking about, the 250 radiators certainly the left side sounds like it makes the job a little easier and a better fit, both the 450 rads seem to hang out a little more a the bottom [tanks are very close to the Y, and the right bottom tank tapers off the wrong way so i cut the tank off and turned it around for a better fit, but the trouble is these radiators on mine are knocked around, matter a fact for an 07 model the bike its fucked everthing on it has to be repaired before i start lining parts up its been a pain in the arse, but what im thinking is to get a set of the 40% bigger xspeed radiators or alike these are chinese made so im a little nervous parting out the cash but what from what i read they are a good fit and serve the standard bikes well, i also noticed the bottom tanks on the 250f ones [xspeed] taper in giving extra clearance at the Y , i should be able to run the left side at the standard height, have you any experience with these china rads, i will post some more pics soon thanks for the help matt
hey asteroid ive been sick for some time so keeping it up to the missus is difficult at the moment, so if she catches me with a cat im fucked, so i better wait for things to get better before i look for the butter [TO ALL AFFENDED READERS WE ARE ONLY JOKING ABOUT OUR CATS, NEXT DOORS IS FINE THOUGH]
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

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homenf
Posts: 219
Joined: October 11th, 2009, 10:35 am
Location: Sparks, NV

Post by homenf »

speedway501 wrote: Image
You missed a spot :D

Thats going to look sweet!
94 CR125
06 CR500AF

"I'd give you my two cents on this hope and change thing, but I can't afford to anymore."
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AlisoBob
"Hoon-father"
Posts: 15404
Joined: May 31st, 2007, 6:39 pm
Location: Aliso Viejo Ca

Post by AlisoBob »

homenf wrote:

Thats going to look sweet!
For about 2 minutes....
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asteroid500
Posts: 1047
Joined: January 5th, 2009, 1:29 am
Location: Australia Melbourne

Post by asteroid500 »

i ate the neighbours cat last year!!!!!!!!!
Get well old mate.....
tell your miss's i'm availible week days only.....if you need any help.

I have seen a set of Chines Radiators....buy'm you'll be shocked...there realy good for there price, you'd pay a damb sight more if an Aussie Alloy fabricatore made'm.

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"not speeding officer".....qualifying

CR250 97
CR500 AF 99 (in progress)
CR500 AF CR G-4
CR500 1985 true legend
RGV250 96 X2
GSXR600 07 TRACK BIKE
VH Commadore cup car (race)
matt in aus
Posts: 18
Joined: December 1st, 2009, 2:01 am

radiaters

Post by matt in aus »

yes good stuff i went through all the feedback on the rads i could find it was all good so i brought some sunday night, so im waitn for them, i still may need to modify the tanks a bit but ill wait an see
thanks for the pics been very helpful
matthew
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

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dubious01
Posts: 472
Joined: October 23rd, 2009, 1:24 pm
Location: Calgary

Post by dubious01 »

I can't help say the polished parts are beautiful, even if not practical.
Take lots of pics before you put it in the dirt bro!
100hp honda
Posts: 4394
Joined: July 4th, 2007, 6:57 pm

Post by 100hp honda »

bitchin :cool: . check the pipe/tire for clearance before you get too far along. or maybe you already did ?
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

All the polishing cost uder $200, mates rates! Frame had a few blemish's so we decided to polish them out.

There is heaps of pipe to front wheel clearance, it dosnt seem to be an issue with the 450's.
gumption
Posts: 34
Joined: January 3rd, 2010, 3:56 pm
Location: Cairns Australia

Post by gumption »

Looks good Ray, very nice work :cool: :cool: :cool:
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

Thanks Gunption. How is your build going mate?
gumption
Posts: 34
Joined: January 3rd, 2010, 3:56 pm
Location: Cairns Australia

Post by gumption »

speedway501 wrote:Thanks Gunption. How is your build going mate?
The build is on the back burner till after the Finke.
Those gen 1 front mounts i got off you fit the crf 250 very well.
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

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Bean
Posts: 233
Joined: December 6th, 2008, 2:06 am
Location: NEW SOUTH WALES AUSTRALIA

Post by Bean »

nice work ray
it turned out really nice
OK THAT'S 2 DONE ....
WHO'S IS NEXT????
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

Thanks Shaggy and thanks for your help as well. How is your rocket going?
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

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Bean
Posts: 233
Joined: December 6th, 2008, 2:06 am
Location: NEW SOUTH WALES AUSTRALIA

Post by Bean »

speedway501 wrote:Thanks Shaggy and thanks for your help as well. How is your rocket going?
it got me to finke and back.
the bike was fast but my fitness was up to shit.
i'll be back there again with fitness to see if i can do better
OK THAT'S 2 DONE ....
WHO'S IS NEXT????
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

Ok Shaggy, Better luck next time. It is a very hard race, you need fitness and good luck as well.

Your head stays are rippers mate. I recon they help minimise vibration.
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

Guys, I am wanting to fit an oversize gas tank to my 06 crf450 conversion. The standard tank fits without hitting the full size plug. I require a 3 gallon tank or there abouts. I am also running a steering dampner.

Is there a tank that will bolt straight up?

Is there a particular brand of tank that holds up better when heating and reforming the bottom?

Maybe there is a tank that has the fuel outlet in a position, located further from the spark plug?

Any advice will be greatly apreciated.

cheers
Ray
speedway501
Posts: 62
Joined: November 28th, 2009, 9:11 pm

Post by speedway501 »

Have now changed to billet frame rails after breaking two sets of box type rails.

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